Research & Development (R&D) – Black Bear Automations

Research & Development (R&D)

Research & Development (R&D)

Empowering Innovation. Engineering the Future.

At BlackBear Automations, Research & Development is the heartbeat of our company. As a recognized leader in custom automation and multidisciplinary innovation, our R&D division focuses on solving complex industrial problems through cutting-edge technology, creative engineering, and agile product development.

With over 500+ successfully delivered industrial innovations, our team thrives on challenges that demand deep domain knowledge, cross-functional expertise, and out-of-the-box thinking.

Core R&D Competencies

Embedded Systems & IoT

  • PLC, HMI, SCADA integrations
  • Industry 4.0 and smart factory enablement
  • AWS/MQTT-based cloud interfacing and ERP connectivity

Mechanical Product Development

  • CAD-based conceptualization (SolidWorks, CATIA, NX)
  • Prototyping and functional testing
  • Material optimization for performance & durability

Advanced Technologies

  • AI-integrated vision systems and decision-making logic
  • AGVs, robotic arms, and autonomous systems
  • Waste processing machines using microbe-induced system

Our Innovation Process

  • Problem Understanding – Client need & functional requirement study
  • Feasibility & Concept Design – Simulation and preliminary modeling
  • Prototyping – Rapid iterations and internal testing
  • Field Integration – Pilot deployment, control tuning
  • Scaling & Support – Deployment across facilities, documentation, AMC

Infrastructure & Tools

  • R&D Lab in Edappally, Kerala
  • Full-fledged Manufacturing Plant in Coimbatore
  • CNC Machines, Injection Moulding, Laser Cutting
  • Licensed SolidWorks, 3DEXPERIENCE, WPL Soft, DOPSoft
  • PLC & Servo Labs (Delta, Mitsubishi, Siemens, Panasonic)

Recent Innovations

  • Inline Weighing System with ERP & Label Integration
  • Autonomous Waste Processing Units (Bio-Microbial)
  • Rotary Indexing Tables for High-Precision Manufacturing
  • ERP-integrated robotic inspection systems
  • Defence-grade subsystem for UAV testing

R&D for a Global Market

We design with global scalability in mind. Our solutions are deployed not only across India but also exported to Canada, Europe, and the Middle East, delivering reliable performance and innovation under diverse operating conditions.

Collaborations & Clients

  • IIT Bombay, IIST, ISRO, Indian Navy, DRDO
  • Leading private sector industries in food, pharma, aerospace, and automation

The Future of R&D @ BlackBear

We envision becoming India’s #1 private R&D hub for industrial innovation, bridging the cost-effectiveness of Indian manufacturing with global-quality engineering. Our roadmap includes AI-driven automation, low-cost robotic systems, and sustainability-focused innovations.

Contact Us

For collaborative R&D, product development, or custom innovation, connect with our R&D division at:
Email: info@blackbearautomations.com
Phone: +91 97446 17454